SolarBatteryBankCalc
Engineering truth

Will your solar array actually recharge the bank?

An array sized only to match your daily load can run your devices but never fully refill the battery — and chronic undercharging, not overdischarge, is the most common way off-grid banks die early. Check whether a proposed array has enough surplus to keep your bank healthy.

Why matching the load isn't enough

Your array has to do two jobs on the same solar day: power everything you use that day, and put back the energy you drew from the battery overnight and during cloudy spells. If it is sized only for the first job, there is no surplus for the second, so the bank drifts down and never returns to full. The fix is headroom — a daily harvest comfortably above your daily load.

Lead-acid is least forgiving

Lead-acid (flooded, AGM, gel) must reach a full charge regularly. Left partially charged, the plates sulfate and lose capacity permanently — the single most common cause of early lead-acid failure off-grid. That is why this tool asks for around 1.25x your daily load in harvest for lead-acid, versus about 1.10x for lithium, which tolerates partial-state-of-charge cycling far better.

What to do with the result

If the array is too small, increase the panel wattage to the suggested minimum or beyond, or reduce your daily load. To size a complete system from scratch instead, use the full calculator, which sizes the array with this headroom built in, or the solar array calculator for the bare requirement.

Educational estimate. Real recharge also depends on charge-controller behaviour, cloudy-day patterns and how deeply you cycle. See the methodology.